DualPac® Packing Eliminates Leakage and Saves Costs in Power Plant
Chesterton products – Chesterton DualPac® Packing Technology
A power plant had two plunger pumps pumping wastewater. The customer faced a lot of problems with leakage with their initial packing, which clearly wasn’t up to scratch. The customer faced extreme leakage and housekeeping issues as a result, and wanted another solution that would shorten the MTBR. Six rings of Chesterton DualPac® 2211 Packing were installed and after eight months, the packing was running without leaks.
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A power plant in the Czech Republic has two plunger pumps pumping wastewater. The customer faced a lot of problems with leakage and has housekeeping issues as a result. They were using a PTFE packing, supplied by a service company, that clearly wasn’t performing well.
The MTBR was +/- 1 month.
Pressure: 15 bar.
Plunger pumps are quite challenging to seal, due to the high pressures involved and the fact that the packing set is continuously pushed linearly from one side to the other. The customer clearly wanted to solve the leakage problem and the short MTBR.
The solution was 12 mm DualPac® 2211 Packing installed in a configuration as shown below — six rings of packing installed.
After eight months, the packing was still running with no leakage.
Total Net Annual Savings: $857 US ($1160 AUD) per application per year.
The customer bought DualPac® 2211 Packing for other applications as a result.
Chesterton® is a world leader in helping process industry companies and manufacturers improve the reliability and efficiency of their rotating, stationary, and fluid power equipment platforms. We are known across a wide range of industries for our award-winning pump and valve sealing solutions, applications expertise, equipment maintenance and wear-prevention products, and knowledgeable hands-on local service.
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