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How Chesterton DualPac® Technology Helped a Sugar Mill Extend Packing Life

Intro

Chesterton products – Chesterton DualPac® Packing Technology

Chesterton

A customer in a sugar mill was experiencing incredibly low life-cycles on their original packing material, resulting in extrusion. Chesterton recommended DualPac® 2212 and the five rings were installed. Just within 25 days, the customer was already experiencing less issues and concerns with the packing and were saving costs due to less replacement material and downtime.

Products featured in this case study:

promotional image of dualpac technology

DualPac 2212.

Challenge

A sugar mill in Ecuador experienced a short life on their packing. The existing packing resulted in extrusion and glazing due to lack of lubrication.

Damaged packing before Chesterton intervention.

Solution

Five rings of DualPac® 2212 packing were installed.

DualPac Packing installed.

Result

The client reported 25 days of trouble-free performance and still going. The customer is extremely pleased.

Repair Costs/MTBR/$ Savings:

Machining Savings: $281 US ($360 AUD)/month

Labor Savings: $1,054 US ($1400 AUD)/month

Product (Process) Savings: $4,215 US ($5400 AUD)/month

Packing Cost: $271 US ($350 AUD)/month

Total Net Savings: $5,550 US ($7000 AUD)/month

$66,600 US ($85000 AUD)/yea

DualPac Packing in place and operational.

About Us

Chesterton

Chesterton® is a world leader in helping process industry companies and manufacturers improve the reliability and efficiency of their rotating, stationary, and fluid power equipment platforms. We are known across a wide range of industries for our award-winning pump and valve sealing solutions, applications expertise, equipment maintenance and wear-prevention products, and knowledgeable hands-on local service​.

® Registered trademark owned by A.W. Chesterton Company

Issued 06/21

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